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Building A IA II Boosted Engine

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Building A IA II Boosted Engine - Twin-Turbo Tail Twister
Pontiac Engine Buildup Engine

Building A IA II Boosted Engine - Twin-Turbo Tail Twister

Building A Boosted 505ci Pontiac Engine For The Street And The Track, Part I

By Mark Ehlen
Photography by Mark Ehlen

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Some people are never satisfied; ordinary just won't do. For most, simply owning a nice '67 GTO would be great. Getting to drive around in a fully restored one would be a dream come true. Not so for Jeff Hutchens of Springfield, Missouri. If it looks fast, it had better be fast.

Following a lead from a previous MCR customer, Jeff looked up the guys at Muscle Car Restorations (MCR) in Chippewa Falls, Wisconsin. MCR is known for restoration work, but it's also no stranger to building ground-up race cars. Jeff owned a '67 in high school and he didn't want to mess with that classic GTO look, but he also had to have the state-of-the-art performance to run with the high-dollar exotics. We'll begin with the powerplant and get to the chassis in later issues.

How much performance does Jeff desire? How about a twin-turbo pump-gas IA II engine in excess of 500 ci? Sure this combo will produce lots of power, but it has to be smooth, controllable power that uses real pump gas from any corner station. It also has to be new-car-with-a-warranty reliable.

To that end, MCR told Butler Performance the customer's desires; Butler scienced out the combination and supplied many of the parts to build it. Wheeler Dyno Service performed the assembly, and MCR fabricated the turbo exhaust.

An IA II iron-block provides a solid foundation; this one received a 4.350-inch bore and will run a 4.250-inch-stroke forged crank. It could have been built bigger-4.400 x 4.75 is the absolute max-but by leaving a few cubes on the table and building the engine a little "under square," it will rev quicker than a "maximum-inch" beast and retain thick walls to better contain cylinder pressure. Besides, 505 ci under boost is more than enough to test Jeff's nerve.

The forged 4.250-inch stroke crank is spun by a set of Ross custom-forged pistons by way of Scat 6.700-inch forged rods and Ferrea pins. The bearings are Sealed Power, and Jeff Fiala at Wheeler, who assembled the engine, custom-filed the Total Seal classic rings. A custom street, hydraulic roller from Comp Cams with 258/248-degrees of duration at 0.050, 0.541/0.541 lift, a 111-degree centerline, and a 115-degree LSA was chosen for this engine.

A cam that works well with a normally-aspirated combination won't work as well on a turbo engine because too much overlap will blow boost out the exhaust. The last thing Jeff wants is a peaky power curve. Besides, a proper cam will improve exhaust gas velocity, which will help the turbos to spool up more quickly. Since there are two turbos, they'll still be able to push the top end into the "too much" category. An added benefit is a relatively smooth idle that will allow easy around-town cruising, just hinting at what's inside.

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